Organoclay synthesis: The synthesis of organoclay involves important initial pretreatment of bentonite to prepare it for the modification process. The first step is crushing raw sodium – based bentonite ore to a particle size of -200 mesh, with the requirement that at least 95% of the particles can pass through a 200 – mesh sieve.
The crushed bentonite then undergoes drying at a temperature range of 105 – 110℃ for 3 to 4 hours. This drying process plays a key role by eliminating free water and a portion of adsorbed water, which helps to boost the bentonite’s activity and improve its reaction capabilities.
These pretreatment procedures are vital in ensuring that the bentonite is well – prepared for the following steps in organoclay synthesis, impacting the overall effectiveness of the process.
The CP series of organic bentonite is mainly used in solvent-based and water-based paints, coatings, inks, lubricants, cosmetics, and oilfield drilling fluids.
Rheology modifiers are an organo clay (modified bentonite), designed especially for use in solvent based system. Organic Clay can be used widely in solvents from low polarity to medium-high polarity.
Properties
Composition Organic derivative of a montmorillonite clay
Appearance Fine powder, light yellow
Moisture content (105℃,2hr) ≤3.5%
Loss on ignition (1000℃) 28%-31%
Bulk density 0.53g/cm3
Fineness (<74μm, %) ≥98%
Organoclay synthesis
- High gelling efficiency,high viscosity
- Wide application range, it can be applied in all low, middle and high polarity range
- Produce reproducible thixotropic consistency over a wide temperature range
- Imparts particle suspension, preventing hard settling of pigment and fillers
- Exerts strong film reinforcing action in organic binder systems
Application of Organo clay
Organo clay is used in the following applications:
- Marine paint, Industrial paint, heavy-duty, anticorrosion paint such as bituminous coatings, epoxy paints, chlorinated rubber paints
- Grease
- Inks
Sealant
Using
Organo Bentonite disperses under high shear and requires a polar activator for best efficiency. Heat is not required to obtain good dispersion. Addition levels are typically in 0.2%~2.0%. Polar activator (95% Ethanol or 95% Methanol) is needed. Normally addition level of polar activator is recommended to be 45%~60% of CP-40 in weight. If in xylene system, addition level of polar activator is about 30%-40% of CP-40 in weight.
Pre-gel is made as below procedure.
- Charge solvent to mill
- Slowly add CP-40 (6-10% by weight of total pre-gel) to mill under agitation.
- Mix at high speed for 5 minutes.
- Add polar activator.
- Mix at high speed for 5 minutes.
Package
Kraft bag or kraft complex interior with PE or customized
Storage
Organic bentonite clay has a shelf life of 2 years, and should be stored in a ventilated, cool and dry place.
Safety
All safety information is provided in the Material Safety Data Sheets for Zhejiang Camp-Shinning New Material Co.,Ltd..
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