User testing is a necessary step to ensure the suitability of organic bentonite for specific application scenarios. Due to significant differences in base oil types, formulation compositions, and operating conditions, small-scale testing is required to determine optimal parameters.
Recommended test items include: viscosity testing at different addition levels (cone penetration), high/low-temperature performance testing (drop point and low-temperature torque), shear stability testing (drum test), and water resistance testing (water spray test).
A certain automotive parts manufacturer discovered through small-scale testing before use that its ester-based base oil required an 8.5% addition of organic bentonite
(higher than the conventional 7%) to achieve the target viscosity, thereby avoiding quality risks associated with direct mass production. Small-scale testing can also optimize process parameters; for example, a certain company reduced shear time from 25 minutes to 20 minutes through testing, ensuring performance while improving efficiency.
Organoclay-based greases
Organoclay rheological additive Applications
Organoclay for Grease
Organophilic clay CP-720A is a kind of purified and modified organoclay rheological additive, designed especially for using in Grease based on synthetic oils such as vegetable oil, polyester oil. Organic clay has high gelling efficiency, fine thixotropy and perfect anti-settling.
Organiclay bentonite CP-720A is used in the following applications:
- Grease Lubricant(the base oil is synthetic oil such as middle-high viscosity petroleum, mineral oil, diester oil, polyester oil, vegetable oil etc.)
- Wood coating
Advantages of Organoclay Rheological Additive
- High efficiency
- The gel is of light colour and high clarity
- Easy to use, no need to pregel
- Eliminate polar activator
- Consistent development of rheology
- Can be used to post correct
Properties of Organoclay
Composition Organic derivative of a montmorillonite clay
Appearance Fine powder, light yellow
Moisture content (105℃,2hr) ≤3.5%
Loss on ignition (1000℃) 34%-36%
Bulk density 0.42g/cm3
Fineness (<74μm, %) ≥98%
Organoclay-based greases
Organobentonite Packages
Kraft paper bag with PE liner or multi-wall paper sacks or customized. 25kg/bag or 22.68kg/bag or customized.
Organophilic clay Store in a dry, well-ventilated area with temperature of 0℃-30℃. Keep container closed. The quality guarantee period is 24 months.
Organoclay-based greases
When it is used in Grease Lubricant, polar activator is needed. Polar activator is acetone/water(95/5). The dosage of activator is 20%-30% of the weight of CP-720A. And also high shear can promote the dispersing of rheology modifier CP-720A.
Adding procedure as follows:
- If condition permits, heat the base oil to 60~70℃
- Add CP-720A while stirring, addition level is 7%-10% of the total formulation. Stir 5~10minutes
- Add polar activator, addition level is 2%-3% of the total formulation. Then add other additives, stir 25~30m
- Use pump to help it pass colloid grinding and homogenizer.
- Deair, filtrate, pack.
Note: With High-speed dispersant of grinding machine, and properly prolong the dispersing time, better gelatin performance can be reached.
The Lubricanting grease which uses organoclay as thickener will own high dropping point, thus can be used under high temperature and presents good impermeability and water resistance.
