Organoclay is widely utilized in commercial applications, with its production process directly influencing its suitability for various market needs.
The manufacturing journey begins with dispersing bentonite powder into a slurry, followed by purification and modification. A key step involves replacing the interlayer cations with long carbon chains, which expands the interlayer distance (with a d001 value ranging from 1.7 to 3.0 nm).
This transformation results in the formation of hydrophobic organoclay. After undergoing filtration, dehydration, drying, and grinding through sieving, the final product is obtained.
This well – defined process ensures that organoclay meets the performance requirements of commercial sectors such as coatings, cosmetics, and industrial additives.
The CP series of organic bentonite is mainly used in solvent-based and water-based paints, coatings, inks, lubricants, cosmetics, and oilfield drilling fluids.
Rheology modifiers are an organo clay (modified bentonite), designed especially for use in solvent based system. Organic Clay can be used widely in solvents from low polarity to medium-high polarity.
Properties
Composition Organic derivative of a montmorillonite clay
Appearance Fine powder, light yellow
Moisture content (105℃,2hr) ≤3.5%
Loss on ignition (1000℃) 28%-31%
Bulk density 0.53g/cm3
Fineness (<74μm, %) ≥98%
Organoclay for commercial applications
- High gelling efficiency,high viscosity
- Wide application range, it can be applied in all low, middle and high polarity range
- Produce reproducible thixotropic consistency over a wide temperature range
- Imparts particle suspension, preventing hard settling of pigment and fillers
- Exerts strong film reinforcing action in organic binder systems
Application of Organo clay
Organo clay is used in the following applications:
- Marine paint, Industrial paint, heavy-duty, anticorrosion paint such as bituminous coatings, epoxy paints, chlorinated rubber paints
- Grease
- Inks
Sealant
Using
Organo Bentonite disperses under high shear and requires a polar activator for best efficiency. Heat is not required to obtain good dispersion. Addition levels are typically in 0.2%~2.0%. Polar activator (95% Ethanol or 95% Methanol) is needed. Normally addition level of polar activator is recommended to be 45%~60% of CP-40 in weight. If in xylene system, addition level of polar activator is about 30%-40% of CP-40 in weight.
Pre-gel is made as below procedure.
- Charge solvent to mill
- Slowly add CP-40 (6-10% by weight of total pre-gel) to mill under agitation.
- Mix at high speed for 5 minutes.
- Add polar activator.
- Mix at high speed for 5 minutes.
Package
Kraft bag or kraft complex interior with PE or customized
Storage
Organic bentonite clay has a shelf life of 2 years, and should be stored in a ventilated, cool and dry place.
Safety
All safety information is provided in the Material Safety Data Sheets for Zhejiang Camp-Shinning New Material Co.,Ltd..
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